Whether you're hauling in the heart of downtown San Diego or unloading cargo along California’s coast, a malfunctioning liftgate can bring operations to a screeching halt. These hydraulic systems do the heavy lifting—literally—but when they go down, you're left scrambling.
So, let’s have a look at the five most common liftgate problems and what you can do to get them fixed in no time!
The Problem: You hit the switch, and nothing happens. There is no motion, sound, or hydraulics engaging.
The Culprit: In most cases, you’re dealing with either low hydraulic fluid, a blown fuse, or a faulty switch. Cold weather or poor maintenance can also cause fluid viscosity issues, restricting flow through the system.
Pro Tip: Preventive maintenance goes a long way. Regularly inspect electrical connectors and fluid levels, especially during seasonal transitions.
The Problem: You hear the motor whirring, but the liftgate doesn’t budge.
The Culprit: This usually points to hydraulic pump issues, a broken drive shaft, or air trapped in the hydraulic lines.
Pro Tip: Remember to inspect quick-disconnect fittings, especially if the vehicle has been recently serviced or had the gate removed.
The Problem: The liftgate moves, but it’s sluggish, shaky, and unpredictable.
The Culprit: More often than not, contaminated hydraulic fluid, partially clogged filters, or worn cylinders are to blame.
The Fix:
Pro Tip: Implement a routine fluid replacement schedule to avoid gunk build-up and water contamination, which is especially crucial in humid coastal cities like San Diego.
The Problem: The platform lowers, lifts, but hangs up halfway when you’re trying to stow it.
The Culprit: This could be due to mechanical obstruction, corroded pivot points, or a bent platform. Sometimes, weak springs or worn torsion bars are the hidden troublemakers.
Pro Tip: Use marine-grade lubricants in coastal environments to fight off salt-induced corrosion.
The Problem: Sometimes the liftgate works fine while others it is unresponsive.
The Culprit: Usually caused by corroded wiring, loose connections, or faulty grounding.
Pro Tip: Always verify voltage at the battery and switch terminals before replacing major components. You’d be surprised how often it’s just a worn-out ground bolt.
Staying ahead of breakdowns is half the battle in the diesel repair game. Whether you're managing a fleet or an independent hauler, understanding how liftgates work—and fail—is key to uptime. Regular inspections, fluid checks, and cleaning go a long way. Always consult your OEM service manual and partner with a certified liftgate technician when in doubt.
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